John deere gator clutch problems.

My JD Gator is a 4x2 Trail Gator with the 10 HP gas Kawasaki engine. About 18 years old with about 4,500 hours. At about 2,500 hours, had JD dealer replace clutch and drive belt due to sluggish performance, which fixed that issue.Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ...I'm having two issues. First issue is the clutch is chattering and appears to be slipping on inclines. Second, it does not what to come out of gear when it's running and wants to lunge forward if you take your foot off the brake. Two things that I've noticed that likely need replacing are the drive belt and the buttons on the clutch are worn.Then let the engine go to idle. And while carefully watching the primary clutch turn the engine off. If the clutch opens even further when the engine is turned off then it confirms that the clutch is not opening properly either due to a clutch problem or the engine idle speed is too high. eyeboltman. Share.

Doc the Clutch Man Gator 825i. ... i caught on real quick with the clutch problem, soon as i unloaded it from the trailer out came the clutch sent it in, all is good. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and ...I was having an issue with my 2012 xuv 550 gator, I was pulling a large oak limb got it back to my barn and started removing the clutch cover off after removing the bed and left rear wheel boy what a job that was . I saw that the bolt in the secondary clutch had come out and was rubbing the case, I researched the torque spec for the secondary ...

Our RSX 850i has 200 miles and 23 hours and looks like it will need a 3rd clutch after this weekend. Drove it around in the cooler months without a problem. This last weekend was the first time this summer. All the hard shifting came back as bad as ever after just a couple hours of easy running in the heat. Like.Then read this amazing post: [Fixed]John Deere Gator Clutch Problems. How to test Neutral Switch continuity? Preparing the gator testing: After finding the location of the neutral switch. Gaining access to the switch is needed. Removing the necessary components and removing the covers that expose the neutral switch for testing.

Dec 31, 2022 · #1 · Dec 31, 2022. This 835 is my daily workhorse. It already has 10,000+ mi & 500+ hrs. At approx 8500 mi I began to get a shudder on takeoff. I replaced the drive belt, which restored my original top speed, but it did not fix the shudder. I drove it another month then ordered a new primary clutch (not a JD) and replaced it yesterday. The John Deere Gator 825i is a cross-over utility vehicle first introduced in 2011 by John Deere. Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, running rough, and fuel pump malfunctioning.Oct 27, 2020 · Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom. The Electric Work Vehicle. All of the work without the emissions. This quiet all-electric Gator UTV was designed to work hard. Up to 600-lb cargo capacity. Electric motor with on-board charging. LED charge-level indicator. View Electric Work Vehicle.

If the primary clutch seems to be okay, there is some chance that the secondary clutch has a problem, but it operates on a different principle and shouldn't give any trouble. Hope this helps. Doc the Clutch Man Gator 825i. ... John Deere Gator Forums. 52K posts 15.5K members Since 2011 A forum community dedicated to John Deere Gator owners and ...

Your Ford's clutch switch, known as the neutral safety switch, prevents the vehicle from being started in gear. This safety feature is designed to avoid costly damage to your vehic...

When it comes to engine performance, a few prevalent problems might hinder your Gator's optimal functionality. 1. Lack of Power. Experiencing a lack of power can be frustrating, especially if you rely on your Gator for demanding tasks. This issue can stem from fuel delivery problems, clogged filters, or even issues with the ignition system.Starting problems, overheating problems, fuel pump problems, starts then dies, clutch issues, and running rough are the common problems of John Deere Gator 620i. Common problems of John Deere Gator 620I: You need to research a vehicle’s common problems before buying it so that you can be prepared to solve and deal with …Dec 6, 2019 · Extreme Metal Products John Deere Gator Cluctch Shim Pack I've seen clutch failure within 20 hours of operation, and I expect that under the correct combination of operating conditions, a clutch that is set up too tight could fail in an hour. ... John Deere Gator Forums. 52K posts 15.5K members Since 2011 A forum community dedicated to John Deere Gator owners and enthusiasts. ...2. 3. Feedback. John Deere's digital suite of tools provides accessibility to your equipment data in one place—whenever you need it, wherever you are.Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.

Try shifting it with the engine stopped to see if it is easier. The belt turning in neutral at around 950 RPM is indicative of the old primary clutch. problem which causes hard shifting. Neil. 2019 4066R with cab, 2018 Gator XUV 835M, 2014 997 Z Trak.Jun 27, 2012 · Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of marbles when ... John Deere Clutch Drive Belt - UC14244-John Deere Clutch Drive Belt Fits models:HPX GatorHPX615E GatorHPX815E Gator Measures: 48.270-inch effective le ... John Deere Gator/Utility Vehicle Parts; John Deere Utility Tractor Parts; John Deere QuikTrak Mower Parts; John Deere Commercial Walk Behind Mower Parts;belt squeal. I just replaced my drive belt on my 855d S4 about a month and a half ago, I used a gates 32G4588, I installed it while I was installing my turbo as I was getting a bit of belt squeal but no real other symptoms, I took the gator to Texas and did some deer hunting and a bit of driving around, while I was there I started experiencing ...If i did have a utility vehicle it would be a new cushman, now that's a stout machine. The drive train in gator's is pretty universal and in a lot of different machine's. They don't have that many problem's. My main problem with gator's is their light load capacity, uneven tire wear and that hip breaking little rail beside the seat's.Part Number: AM138529. Efficient Power Utilization: The clutch optimizes engine power, providing smooth acceleration, enhanced hauling and towing, and improved hill-climbing capabilities. This ensures that every bit of engine power is utilized for maximum performance. Reliable Performance & Braking: The assembly provides enhanced traction …BigT. 3786 posts · Joined 2014. #5 · Oct 22, 2017 (Edited) Howdy Mac, The brake cleaner and comet spray does NOT work very long. If anyone is having clutch problems with your JD Gator, go to the John Deere Gators forum and try to make contact with "Bradhill", or "MDDiagman" (the clutch doctor). I had my clutch rebuilt by the clutch doctor and ...

The John Deere Gator 825i is an excellent vehicle for off-road rides. Outdoor enthusiasts adore this vehicle due to its power and reliability. However, this utility vehicle has a few issues. The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues.

Lifehacker is the ultimate authority on optimizing every aspect of your life. Do everything better.825i secondary clutch problem. I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. It appears that the secondary opens up too far when run at full throttle/top speed and then the sheave starts to shed metal, which shreds the drive belt. Customer was running at full speed on dry …John Deere Clutch Drive Belt - UC14244-John Deere Clutch Drive Belt Fits models:HPX GatorHPX615E GatorHPX815E Gator Measures: 48.270-inch effective le ... John Deere Gator/Utility Vehicle Parts; John Deere Utility Tractor Parts; John Deere QuikTrak Mower Parts; John Deere Commercial Walk Behind Mower Parts;TH 6x4 Diesel. (0) Write a review. Top of the line heavy duty work vehicle. Diesel toughness and durability. Wide stance for enhanced stability. In-store pickup or delivery available. STARTING AT: $16,299.00USD, PLUS ADDITIONAL CHARGES 1.Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.2. 200mph. 3919 posts · Joined 2014. #4 · Aug 18, 2023. New clutch has high enough probability of repeating the same sticking issue, while @MBDiagMan solution has proven to provide long term success. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt ...34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the bullet and bought a NEW "John" Deere clutch and belt off Amazon, so if it ain't right, return is pleasant. Don't know when I'll attempt the tear down. At the moment, just replaced the fuse box, installing second battery w/isolator. Installed front hitch plate and winch.This is pretty much an on going problem with Gator clutches I have found out. Other equip: 1982 IH 274 diesel, 1957 Farmall Cub, 1992 33" cut Snapper rear engine rider, 1984 30" cut Snapper rear engine rider. The 2020 Gators have an electronic clutch engagement system for 4wd and diff lock.Please help | John Deere Gator Forums. XUV825E driving issues. Please help. So we have a 2012 825E. Problem we are having is that when u put it in gear and start to drive it will get to 5 mph and start to bog down and the fastest it will get to is 10mph before it just completely dies out. Once it drops to around 4mph it will start running again ...

The John Deere X590 is a popular choice for homeowners and professional landscapers alike. This high-quality riding lawn mower is known for its durability and performance, but like any machine, it can experience John Deere X590 problems.If you are having issues with your John Deere X590, this article contains important information to help guide you through common troubleshooting solutions that ...

My gator xuv560 is bogging down, losing power, hard to start and has white smoke from the exhaust. Anyone have any ideas? Thanks in advance. White smoke is indicative of water, my first thought would be possibly a head gasket. First place to start would be with a compression test.

New member. Had a similar problem on my 6x4 gator--sounded like piston rattle. thought it was a secondary clutch, but finally figured out it was the drive chains slapping because they were loose. Tightened up and greased and now quiet. sounded like a big bucks problem, but fixed with a little wrenching.Dave, Thank you for the kind words, it has been our pleasure working with you. Best Regards, @Bradhill - Brad Hill @MBDiagMan - Larry "Doc" Bible. JD Clutch Doc. [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights ...Enter machine serial number: The information shown may not reflect all Product Improvement Programs applicable to your equipment. Contact your authorized John Deere Dealer for details on the programs that apply to your equipment. John Deere products are exceptional quality. In the event of a recall, information is shared with consumers as ...A user reports a clutch problem with a Gator RSX850i/RSX860i and gets advice from other users. The problem is caused by a bad belt, a partially seized clutch bearing, and a possible alignment issue.RSX850i Green and Yellow Sport. Full No Scratch Windshield. Poly Roof. Big Guns Exhaust. Super ATV 2" Lift and winch plate. Ramsey 3000 Lb winch with wireless remote. Led lights up front. 30 inch maxis bighorn installed on factory rims. Custom made roll bar.Sadly a lot of Gators have inherent hard to shift issues. Numerous threads on this issue with people reporting they have replaced Clutch's several times only to have the same problems. JD Clutch Doc has a proven long term solution for hard to shift into and out gear issues. It's easy to understand the OP has a bad taste for JD and the ...Clutch problems? Here is a quick fix.Transmission won't shift due to clutch disengagement issue

My 2011 825I Gator is in the shop for the third time in 14 months. New drive shaft bearing one time and a new clutch one time and now they are telling me I need a new driveshaft. JD replaced the clutch stating it must have been bad from factory. I baby this thing. Never been in mud. Since my warrenty is up after 1 year JD is giving me problems about replacing my drive shaft.XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Clutch Issues - Again. PDA. View Full Version : Clutch Issues - Again. emnesto. 08-01-2014, 05:59 PM. I have 2013 825i and love it all except for the clutch. I still have low hours (less than 100), but clutch has been replaced twice ...Instagram:https://instagram. twincitieslive com recipesheb culebra and banderacompunet clinical laboratories claybourne patient service centercan am outlander 700 top speed Starting problems, overheating problems, fuel pump problems, starts then dies, clutch issues, and running rough are the common problems of John Deere Gator 620i. Common problems of John Deere Gator 620I: You need to research a vehicle's common problems before buying it so that you can be prepared to solve and deal with its issues.Update - new problems Let this serve as a warning to others that are looking to buy a Gator 550. I strongly suggest you buy a unit from a competitor, any competitor. - 1 yr old, 150 hours: Down time at the dealer 3+ weeks - Both head gaskets replaced. Common issue. - parking cable snapped. This is a design flaw from John Deere. az vehicle emissions locationssuperthrift stillwater Sep 15, 2016 · I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs. Amazon.com: SFriding Primary Drive Clutch for John Deere, Replaces AM140985 (AM128794), for 4X2 Gators, Diesel Gator, Trail Gator, Worksite Gator, 1200A Bunker and Field Vehicle : Automotive. JD 2320, 200CX FEL/61" bucket , 46 BH/16" bucket, Artillian Forks, 72" Snow Blade, Landscape Rake, Ballast Box, PHD, suki bryan twitter I fixed the John Deere gator shifting problem with a bicycle brake. It was a quick fix and I hope to design something even better in the future. I can’t bel...1 post · Joined 2022. #1 · Jul 23, 2022. Hello - I own a 2019 John Deere xuv590M Gator and the clutch will not release at idle making it hard to shift gears. I understand the primary clutch can be tuned to fix this problem. Do you have a contact of someone who can tune the clutch?